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Home News

Ensuring vacuum lifting is done right in the piping industry

by Staff writer
February 17, 2026
in Civil Construction, Company news, News, Projects, Water, Water and Wastewater Treatment
Reading Time: 6 mins read
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Image: Global Pipeline

Image: Global Pipeline

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Global Pipeline Equipment is redefining how Australia’s utilities handle heavy pipe, delivering safer, more reliable lifting in the harshest conditions.

When Australia’s coal seam gas boom accelerated more than a decade ago, the pipeline sector faced a challenge it had not seen before. Hundreds of kilometres of HDPE pipe were arriving at remote work fronts with almost no specialised equipment to move them. Crews were slinging pipe with chains, dragging lengths through dust and heat, and working far too close to heavy machinery.

Out of this gap came Global Pipeline Equipment, a company that would go on to redefine how pipelines are built in some of the country’s harshest conditions.

Managing Director Matt Dridan remembers the moment the problem became impossible to ignore.

“There was no equipment there to handle it,” he said. “You had guys chasing diggers in the desert, slinging pipes in the dust and danger, and dragging them to the poly welders.”

Those early scenes convinced him that the industry needed a safer and more efficient way to move pipe, and it needed it quickly.

Designing equipment for real-world pressures

Image: Global Pipeline

The first breakthroughs came from people working directly on site. One operator contacted Dridan with an idea that leveraged unused space beside an excavator cab and the hydraulic power already available on the machine.

“He called me and I had something sketched up that day to fit in beside that eight and a half tonne excavator,” Dridan said. “The designs blossomed from there.”

The team began developing suction pads, spreader bars, and full-lifting systems that met the specific demands of pipeline construction. As diameters increased and pipeline projects grew longer, the need for reliable and versatile equipment intensified.

“There were figures like 10,000 kilometres of HDPE that went into Queensland alone, and almost all of it was installed with our machines,” Dridan said.

That rapid growth shaped an approach that prioritised robust engineering, operator safety and the practicality needed for remote work sites.

One of the most important decisions the company made early on was to move away from diesel-powered vacuum lifts. Instead, they chose to engineer systems that ran entirely on the excavator’s auxiliary hydraulics. That choice transformed the capability of vacuum lifting technology.

“Earlier engine-driven machines were noisy and unreliable,” Dridan said. “The guys on the ground cannot hear each other because they rattle all day.”

Connecting the lift directly to the excavator eliminated the need for an extra engine, reducing servicing requirements and eliminating a significant failure point in remote operations. The hydraulic system also enabled better weight distribution, allowing contractors to downsize machinery without compromising lift performance.

“It becomes part of the counterweight instead of hanging all that weight off the end of the stick,” Dridan explained.

The cumulative result is lower fuel use, simpler maintenance and far fewer interruptions during critical unloading or welding tasks.

Built for a country of extremes

Working across Australia has meant engineering equipment for a range of environments that few countries can match. From the high dust loads of inland haul roads to the mud and humidity of wet season regions, pipeline equipment must endure constant punishment. Dridan said durability was a lesson learned early.

“These devices do not just get damaged on projects. They can get damaged in transport and handling, so from the moment it leaves our factory, it needs to be robust.”

One of the company’s defining choices was to fully galvanise the bulk of its assets. Imported lifts often rusted within a year or two, which compromised structural integrity. By contrast, GPE’s galvanised shoes and frames remain sound after years in the field.

“They are as good and sound as the day we built them,” Dridan said.

Temperature extremes required similar attention. Batteries and electronics are placed alongside valve banks to maintain stable temperatures, while thermal fans help keep the system cool in high heat. Even the vacuum filtration systems are engineered for real conditions.

Dridan said he has seen trucks arrive with “a foot of dust on top of the pipes”, so filtration must protect both the vacuum intake and release sides to avoid machine failure. But above all, safety has been the foundation of the company’s design philosophy.

“Everyone knows someone who has been injured in the traditional handling of pipes,” Dridan said. “I do not know anyone with so much as a paper cut from handling loads with a vacuum lift because they have an exclusion zone.”

By removing ground crews from the lifting area and limiting exposure to dust and suspended loads, vacuum lifts significantly reduce risks that have long been accepted as part of pipeline construction.

Efficiency, labour savings and better project outcomes

While safety is the priority, efficiency improvements have also driven widespread adoption. Vacuum lifts allow crews to load, unload, and position pipe far faster than chains and slings can. This speed becomes essential on large projects where hundreds of trucks may arrive each week.

The equipment’s versatility helps contractors optimise their fleets. Vacuum lifts can be fitted to excavators, wheel loaders, forklifts or specialised material handlers, allowing teams to use what they already have rather than bringing in dedicated machinery. In many cases, this flexibility avoids the need to transport large excavators over long distances.

“They do not want to pay tens of thousands to ship an excavator halfway across the country when they already have machines on site,” Dridan said.

Range has also been a major area of improvement. Early imported pads had fixed, narrow diameter tolerances that forced projects to buy multiple units. By redesigning pads to span proportional ranges, GPE now covers a much wider range of pipe sizes with fewer tools. This allows faster changeovers, better handling of coated pipe and even complete pipe assembly without trench entry on suitable projects.

Across all this, operator support remains central. Every machine leaves the factory with a direct contact number.

“That phone is on night and day,” Dridan said. “There is no substitute for backup when people are trying to work out what to do.”

Looking ahead to global opportunities

With more than a decade of experience, Global Pipeline Equipment is preparing to expand internationally. The company believes its equipment has been proven under conditions tougher than many northern hemisphere markets will ever face.

“Australia has been a fantastic proving ground for us,” Dridan said. “Our equipment has been on the ground for more than 10 years. It has done the hard yards here, and it is ready to be taken to the rest of the world.”

As utilities seek safer, cleaner and more efficient work sites, Dridan believes the case for vacuum lifting technology is stronger than ever. And for him, the message is straightforward.

“The mathematics are you use vacuum lifts or your project runs at a loss, simple as that.” U

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