With communities depending on water operators to deliver our most precious resource, there’s no time for downtime.
To help utilities keep their assets on track, Chesterton has launched a new advanced innovative Industrial Internet of Things (IIoT) pump system monitoring solution – the Chesterton Connect V2.
This innovative IoT system is designed to provide comprehensive, real-time monitoring of pump systems, and empower utilities to enhance operational efficiency, reduce unplanned downtime and extend equipment lifespan.
Chesterton Connect takes a comprehensive approach to condition-based monitoring by continuously tracking essential parameters such as vibration, surface temperature, process temperature and process pressure.
Unlike conventional vibration monitoring systems, Chesterton Connect considers both mechanical and process-related factors, which represent more than 70 per cent of pump failures. This facilitates early detection of potential issues, allowing maintenance teams to implement timely corrective actions before failures occur.
Key features:
Process-focused condition monitoring: specifically for pump systems using embedded intelligence, this solution allows users to visualise pump operation clearly.
Remote reliability management of critical assets: this system is suitable for either mechanical seals or packing, with optional wear monitoring solutions for packing installations.
Pre-packaged pump configurations: Chesterton Connect is engineered to detect common failure modes and recommend configured solutions – basic to ultimate – which include API plan installation recommendations, simplifying and standardising installations.
Industry-first environmental monitoring: this solution is specifically engineered for support systems, including flush water monitoring or gearbox oil humidity, to enhance comprehensive monitoring of factors that impact pump reliability.
Robust design: the optimised range of pump sensors are engineered to endure harsh industrial environments with IP66 protection ratings and optional hazardous Zone 0 support.
Universal gateways: state-of-the-art cellular gateways enable robust and reliable global connectivity with optional support for Ethernet bridging in challenging connectivity locations.
Plant integration option: supervisory control and data acquisition (SCADA) systems can integrate with Chesterton ConnectTM technology using MODBUS TCP, which provides data to the control room and enables secure wireless expansion.
Works as you need it to
Chesterton Connect offers an intuitive user experience through its mobile app and cloud-based portal. The mobile app, available for iOS and Android, allows for easy sensor setup, real-time data viewing and configuration changes via Bluetooth.
The cloud portal provides 24/7 remote access to comprehensive pump system data, facilitating performance comparisons, automated reporting, and flexible administration.
To accommodate varying monitoring requirements, Chesterton Connect is available in multiple configurations:
Basic: monitors pressure, temperature, and vibration of the seal or stuffing box, along with suction and discharge pressure measurements.
Enhanced: includes all features of the Basic Configuration, plus additional vibration monitors for the motor and pump skid, enabling runtime monitoring and on/off status and water leakage detection.
Ultimate: offers comprehensive monitoring by adding motor power monitoring, barrier fluid, gearbox, and bearing box humidity monitoring, along with runtime and cycle count features.
AMPSTM (automated mechanical packing system) monitor: an optional addition for any configuration, providing packing wear, vibration, and surface temperature monitoring.
Chesterton ANZ SEA Regional Manager, Michael Wachinger, said, “Chesterton Connect exemplifies our dedication to advancing industrial reliability through innovative technology.
“By providing a comprehensive, user-friendly monitoring solution, we empower our customers to proactively manage their equipment, resulting in improved performance and reduced operational costs.”
Chesterton Connect is now available in APAC in the following areas:
- Australia
- New Zealand
- Singapore
- Malaysia
- Indonesia
- Thailand
- India
- South Korea
Contact the team for more information or to schedule a demonstration or visit chestertoncustomseal.com.au/equipment-monitoring-system
