Many fast-paced modern businesses often fall into the trap of delaying the routine service of critical electrical switchgear in order to avoid lengthy power shut downs. Unfortunately this can result in the deterioration and premature failure of switchgear contacts, conductors and connections.

Consequently, the switchboard and switchgear starts to overheat. This abnormal heating can lead to premature failure of switchgear and also constitutes a potential fire hazard, leading to unexpected power and financial losses for the site.

There are many technologies available today which can help detect abnormal temperature conditions in a switchboard; however, most of these have significant limitations. For example, many power critical applications, such as data centres, hospitals, utilities and mining sites, use technology such as thermal imaging to help identify overheating in switchboards, but this method is only valid during that specific ‘snapshot’ in time.  

Innovative protection

Modern Air Circuit Breakers (ACBs) use an electronic trip unit for protection, which mainly monitors current and voltage. Knowing the critical effect of overheating, the innovation team at Terasaki, a leading manufacturer of power distribution systems and circuit breakers for industrial and marine applications, adopted fully integrated temperature condition monitoring systems.

These systems continually check for overheating abnormalities that could be due to issues with the main contact, connections and conductors. Terasaki named this temperature monitoring methodology ‘3C’.

3C overheating protection detects the abnormal temperature within the contacts area, and activates the alarm in the trip unit. The ACB trip unit can be configured by the site engineer to ‘trip’ or just ‘alarm’ (i.e. just show a notification on the LCD screen, which can be indicated via volt-free output contact, the data communications network or both) if overheating occurs.

The 3C overheating alarm can help the facility manager develop predictive maintenance plans to minimise downtime and secure power availability. Furthermore, Terasaki has recently upgraded the 3C overheating protection system, with temperatures now able to be viewed in real time. This allows end-users to extract the continual contact temperature for reporting and analysis purposes.

The implementation of condition monitoring techniques such as 3C can be equally applied to older installations as well as new ones. As sites consider retrofit solutions to replace aging switchgear with new ones, they can also take advantage of that extra dimension for switchboard protection to reduce the risk of sudden failure to the site.

Contact your local NHP specialist to discuss how a customised industrial automation and Terasaki TemPower 2 ACB solution with integrated 3C protection can be implemented on your site.

Lauren ‘LJ’ Butler is the Assistant Editor of Utility magazine and has been part of the team at Monkey Media since 2018.

After completing a Bachelor of Media, Communications and Professional Writing at the University of Wollongong in 2014, and prior to writing about the utility sector, LJ worked as a Journalist and Sub Editor across the horticulture, hardware, power equipment, construction and accommodation industries with publishers such as Glenvale Publications, Multimedia Publishing and Bean Media Group.

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